Automated Composites Manufacturing Solutions

This page contains a brief overview of each company that Composite Automation represents. Each company provides complementary solutions and Composite Automation has the ability to bring these solutions together in an integrated solution to solve a complex manufacturing problem. From filament winders, automated fiber placement and automated tape placement machines, 5 axis CNC, non destructive testing(NDI), hand layup, Resin Transfer Molding, slitting machines or a fully custom automated solution we have an innovative composites manufacturing solution for your application. If you don’t see your solution please do contact me with your inquiry.

Mikrosam Automation Solutions for Composites Manufacturing

Prepreg Slitters for AFP Machines

Solvent and Hot Melt PrePreg Manufacturing

Composite Pressure Vessel Design Software

Fully Integrated Composite Pressure Vessel Plant

Filament Winding Machines

Multi-Spindle Tensioned Creel Systems

Automated Fiber/Tape Placement Machines

AFP Machine – DISCOVERY LP-4F64-mikrosam

ATL-machine-mikrosam

Mikrosam Automated Tape Laying

Mikrosam Gantry Style Automated Tape Placement

Mikrosam Multi Spindle Filament Winding

Mikrosam Fully Automated Filament Winding Plant

Composites Automation Manufacturing Machines

Mikrosam Fully Automated Filament Winding Plant

Thermoplastic Filament Winding

Mikrosam Hot Melt and Solvent Pre-Preg Machines

Mikrosam robot controlled Automated Fiber Placement

Mikrosam Composites Filament Winding High Pressure Vessel Systems

winding_expert

Mikrosam Filament Winder for High Pressure vessels

multispindle-mikrosam

Mikrosam is a leading European manufacturer of a wide range of machinery and advanced technologies for the composites manufacturing industry. With more than 35 years of experience in composites Mikrosam understands the challenges that composite part and material manufacturers are faced with. Their expertise extends to processing thermosets, thermoplastics and dry fibers. With their co-located Institute of Advanced Composites and Robotics, they can provide in house process development to define the machine requirements which reduces the risk of purchasing any machine technology they can provide. With a wide range of machines it is likley that Mikrosam will have a solution for your composites manufacturing challenge.

Cevotec Fiber Patch Placement Additive Manufacturing

SAMBA Pro production system

Cevotec Additive Patch Placement Machine

Cevotec PatchArtist Additive Patch Placement Machine

Cevotec Additive Patch Placement stiffness comparison

Cevotec Additive Patch Placement load path stiffness comparison

Cevotec Additive Patch Placement stiffness comparison

Cevotec composite material patch placement machine

Cevotec additive composites Fiber Patch Placement process

Cevotec’s multi robot unit for high speed serial production of parts

Cevotec Additive Patch Placement Machine

Cevotec SAMBA Scale Additive Patch Placement Machine

Cevotec MotionArtist simulation

Cevotec Fiber Patch Placement on aerospace cover

Cevotec Fiber Patch Placement Monolithic layup

Cevotec Additive Fiber Patch Placement

Cevotec Additive Patch Placement Gripper

Cevotec Additive Patch Placement Visualization and failure plot

Prototyping & small series production

Cevotec enables manufacturers to build complex fiber composites in high volume and quality – by smart process automation based on Fiber Patch Placement technology. With SAMBA Series, Cevotec offers tailored, automated fiber lay-up systems for challenging 3D geometries and laminates with complex fiber orientation. ARTIST STUDIO is the matching CAE software for generating patch-based fiber laminates and automated robot programming. Along with development services that include FE-based modeling and simulation, Cevotec offers the entire process chain from digital design to final fiber product.

Innovative Engineered Composite Tooling Solutions

PCM Innovation and Lucas Industriesspecialize in precision aerospace integration and offers a wide range of products and services, including design, molds for composite materials and production fixtures. We have developed a unique expertise in machining composite parts for aerostructure and helicopter, with more than 47 years of manufacturing experience. PCM Innovation offers fully integrated solutions and to our customers, who are world leaders in the aviation, space, defense and transportation sectors. We can take your concept and completely engineer the solution from the “back of your envelope” idea to a fully functioning tool for production. Allow PCM and Lucas to become your “in-house” tooling experts on an as needed basis to faciltate project completion

Assembly Jig

Tooling for Production

Mold for Compostes

Mold for Satellite

Foam Core

Composites Parts

Engineering Services

Mold for Composites

HIGH PERFORMANCE RTM INJECTION & INFUSION MACHINE – 1K or/and 2K

Isojet Equipements is an internationally recognized manufacturer of high performance RTM, RIM, VARTM, SQRTM and HT RTM systems. They have extensive knowledge of processing very low and very high viscosity resins. Their controls system is capable of creating digital twins so that all of the critical manufacturing process data is stored and can be referred to at any time during the life of the part. All of the systems are custom and can be tailored to specific application requirements. We look forward to helping you!

DPE INDUS potting / encapsulation for 2-component resins.

High performance 2K injection machine for processing Epoxy .Machine with variable ratio & flow and degassing system.

DPE HV – HIGH VISCOSITY for Sealing & Bonding . From 70 000 to 1 000 000 mPa.s).

Press 30T.

SQRTM / RTM Injection PISTON. Flow and pressure controlled. Pressure from 0 to 30 bars.

High performance 2K injection machine for processing Epoxy at high temperature like 120°C . Machine with variable ratio & flow and degassing system.

RTM, VARTM, INFUSION TANK SYSTEMS. Preparation tank 3 or 10 bars .

The Arcadia Aerospace Industries Team offer manufacturers a reliable high-quality and self managed alternative to in-house Nondestructive Inspection (NDI). The AAI alternative to in-house NDI and CMM offers diverse and extensive solutions in custom inspection machinery, tooling fabrication, application development and automation for rate requirements. AAI provides comprehensive and reliable, production-based inspection solutions for critical structure materials. Our ultrasonic multi frequency scanning systems operate Pulse-Echo (PE) and Thru-Transmission (TTU), and feature simultaneous capabilities as well. The cutting-edge ultrasonic inspection equipment at our facility accommodates versatility and reliable high throughput rates.

Arcadia Dual Robot UT NDI System

Arcadia System with Turntable

Arcadia Aerospace Robotic UT NDI

Arcadia Dual Robot UT System

Arcadia Aerospace Toll Processing System

Aerospace Non Destructive Inspection - Gantry Architecture UT System

Arcadia Gantry Architecture UT System

Arcadia Aerospace Dual Robotic UT NDI

Composites Automation Manufacturing Machines – Arcadia Aerospace

Belotti High Performance 5 Axis CNC Machines for Automated Drilling, Honeycomb Machining, Composites and Metallic Machining and Routing

Milling operations on aerospace mould with Belotti BEAD

cnc milling on Belotti BEAD machine

Belotti BEAD for LSAM and cnc milling – 45 deegre deposition

BEAD Belotti cnc center with CEAD S25 extruder_aerospace mould_3D printing

Belotti ultrasonic cutting system

Belotti waterjet cutting system

Belotti TRIM 4015 machine with double bridge

Belotti VEGA 6032 machine for automotiva and aerospace industries

Belotti NAVY 20062 for marine industry with telescopic Z axis

Belotti NOVA 4020 cnc machine for 3 axis and 5 axis machining

Belotti NOVA 4020 cnc machine for 3 and 5 axis machining

Belotti NESTING 4020 with perimeter enclosure

Belotti SKY 2617 cnc machine with cabinet

Belotti FLU 2617 machine

Belotti FLA 3018 machine with total cabinet and rotary table

FLA_5518_fronte_72dpi

FLA_4026_IMG_5536_72dpi

Belotti FLA 4018 cnc machine

Belotti FLA 5526 perimeter enclosure_72dpi

Belotti is an internationally recognized manufacturer of high performance CNC machines designed with innovative features and functionality. From composites, to aluminum, honeycomb and titanium Biesse has proven solutions for your aerospace applications. Companies such as UTAS, GE, Spirit depend on Biesse to provide them reliable and productive equipment. We look forward to helping you!

JETCAM CrossTrack Composite Material Tracking and Management System

CrossTrack was developed from the ground up to resolve the complex issue of managing orders, materials, nests, parts/plies and kits. Traceability, especially in aerospace is critical – CrossTrack delivers this, giving complete visibility from the initial material, tracking the order, all individual elements and through to the finished part. Companies using CrossTrack benefit from a massive reduction in the reliance on paper, much greater accuracy, as once entered information is carried electronically through the system, and real time access to live order, material and nest data across the network.

Excellence in Custom Automation Solutions

Universal Holding Fixture

Custom Tooling Carts

Vacuum Heat Tables

Flip Flop Tables

Automated Laser Projector Stand with X, Y and Z Axis Motion

Custom Automation Solutions with Motion and Vision Integration

Modular Clean Room

Radius Fillers (AKA Noodle Machines)

Composite Material Laminating Systems

Custom Material Handling Systems

Helicopter Rotor Blade Cart

ONExia Rotor Blade Carts

ONExia Universal Holding Fixture

ONExia Data Logic Vision System

ONExia Custom Tooling Cart

ONExia Rotor Blade Carts

ONExia Universal Holding Fixture Actuators

ONExia Blade cart ISO drawing

ONExia Custom Automated Tape Layup Machine

ONExia Custom Tooling Cart

ONExia Custom Clean Room

Vacuum heat table closed

ONExia Flip Flop Table

ONExia Vacuum heat table open

ONExia is a manufacturer of custom automation equipment for use in the composites manufacturing sector. Having a long history in the application of motion controls ONExia excels at abstracting unique one of a kind machine solutions to meet specific requirements. Their skills include integrating complex motion controls, PLC, HMI, vision and other technologies and then supplying them as turn key systems.

LASERGUIDE is the easiest to use, most flexible, powerful laser projection system available. Whether it is used in an aerospace or a marine application, for composite layup or fixture location, LASERGUIDE saves time, improves accuracy and provides rapid return on investment. LASERGUIDE systems require fewer projectors, controllers, and operator setup activities than any other laser system available.

Aligned Vision Micro LaserGuide Composite Laser Templating

Aligned Vision Micro LaserGuide Laser Templating

Aligned Vision for Paint and Decal Applications

Aligned Vision Laser Auto Focus System

Aligned Vision HD Camera Laser System

Aligned Vision HD Camera FOD Detection

Aligned Vision Multi Tasking Capable

Aligned Vision Lasers For AFP/ATL Machines

Aligned Vision Lasers and Accessories FOD Detection

Aligned Vision LaserVision Ply Orientation System

Aligned Vision Multi-Tasking Composite Laser Templating Systems

Aligned Vision Multi-Tasking Laser Templating Systems

Aligned Vision Multi-Tasking Laser Kitting System

Aligned Vision Lasers and Accessories

Aligned Vision Micro LaserGuide Laser Templating

Aligned Vision LaserVision

CEAD Large Format Thermoplastic 3D Printing

LARGE SCALE INDUSTRIAL 3D PRINTING SOLUTIONS

CEAD’s years of research and development of industrial 3D printing technology is translated into our diverse range of large scale 3D printing solutions. This range of solutions includes stand alone printheads, complete robot based solutions and gantry based solutions and services such as pilot programs.

Gunnar Automated Cutting and Kitting Solutions

Gunnar Composites Cutting Tables

GUNNAR AG, based out of Altstätten, Switzerland, within the St. Gallen Rhine Valley in the quadripoint area of Switzerland-Germany-Austria-Liechtenstein, globally distributes state-of-the-art and highly innovative computer controlled single and low ply flatbed cutting systems and corresponding peripheral hardware and software for the digital cutting process. Consequently, all our cutting machines are developed and produced in Switzerland, meeting highest quality and precision standards. Made in Switzerland. Proud of it.

GUNNAR is proud member of several associations with relations to our key markets.

ARM Automation, develops and delivers custom-engineered equipment and automation solutions for the best return on investment to our customers.

ARM Automated removal of backing paper

ARM Automated detection of FOD

Flat Preform

Factory Floor – Concept for Pick to Kit Manual Layup

Twin Scara Side Access

Factory Floor – Concept for Pick to Kit Manual Layup – Twin Scara Side Access

Automation Ply Picker

ARM – Automation Ply Picker

Additive Ai is a sales and service provider in the realm of Reverse engineering and 3D surface inspection. Our scanners are metrology grade packaged with Aerospace’s top certification ISO9001 certified which is part of the AS9100 certification.

3D laser scanners output hundreds of thousands of points per second, this gives a high density of points compared to a probe based system like CMM. Detect surface variation, tooling , machined parts, 3D printed part inspection.